API RP-577 Welding Process, Inspection and Metallurgy
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API RP-577 Welding Process, Inspection and Metallurgy
API RP-577 Welding Process, Inspection and Metallurgy
08 -
12
Dec
2024
Barcelona,
Spain
![Spain](/base/static/img/country_flags/es.png)
What are the Goals?
In summary, this API RP-577 Welding Process, Inspection and Metallurgy training course empowers participants with the knowledge in:
- Welding techniques, welding positions, welding consumables, weld preparation
- Basics of welding metallurgy
- Various welding inspection, NDE methods, relative merits, demerits
- Various welding codes, specifications and standards
- Evaluation of welding procedure specifications and welder’s performance qualifications acc. to ASME IX
- Evaluate the preparation of test pieces for destructive tests and verify their compliance with applicable specifications
- Various parent materials and welding consumable (acc. to ASME codes)
- Reviewing NDT reports on welding work; ensuring that NDT personnel are properly qualified, and that certification is relevant and valid for the testing performed drawings and specifications, having understanding of weld symbols
- Each of the above contents are backed up with daily Mock-Up examinations and evaluations
Who is this Training Course for?
This API RP-577 Welding Process, Inspection and Metallurgy training course is suitable to a wide range of professionals but will greatly benefit:
- Welding Engineers
- Welding Inspectors
- Welding Supervisors
- A/Q.C personnel working in the process, oil, gas, pipeline, petrochemicals, chemicals, power industry
- Those involved in the design, procurement, engineering construction, operation, maintenance and inspection of welded components and related facilities
Daily Agenda
Day One: Introduction & Scope
- Scope
- Normative References
- Terms, Definitions, and Acronyms
- Terms and Definitions
- Acronyms
Welding Inspection
- General
- Tasks Prior to Welding
- Tasks during Welding Operations
- Tasks upon Completion of Welding
- Non-Conformances and Defects
- NDE Examiner Certification
- Safety Precautions
Day Two: Welding Processes
- General
- Shielded Metal Arc Welding (SMAW)
- Gas Tungsten Arc Welding (GTAW)
- Gas Metal Arc Welding (GMAW)
- Flux Cored Arc Welding (FCAW)
- Submerged Arc Welding (SAW)
- Stud Arc Welding (SW)
- Plasma Arc Welding (PAW)
- Electro gas Welding (EGW)
Welding Procedure
- General
- Welding Procedure Specification (WPS)
- Procedure Qualification Record (PQR)
- Reviewing a WPS and PQR
- Tube-to-Tubesheet Welding Procedures
Welding Materials
- P-Number Assignment to Base Metals
- F-Number Assignment to Filler Metals
- AWS Classification of Filler Metals
- A-Number
- Filler Metal Selection
- Consumable Storage and Handling
Day Three: Welder Qualification
- Welder Performance Qualification (WPQ)
- Reviewing a Welder Performance Qualification (WPQ)
Non-destructive Examination
- Discontinuities
- Materials Identification
- Visual Examination (VT)
- Magnetic Particle Examination (MT)
- Alternating Current Field Measurement (ACFM)
- Liquid Penetrant Examination (PT)
- Eddy Current Examination (ET)
- Radiographic Examination (RT)
- Ultrasonic Examination (UT)
- Hardness Testing
- Pressure and Leak Testing (LT)
- Weld Inspection Data Recording
Day Four: Metallurgy
- The Structure of Metals and Alloys
- Physical Properties
- Mechanical Properties
- Preheating
- Post weld Heat Treatment
- Hardening
- Material Test Reports
- Weldability of Metals
- Weldability of high-alloy Steels
Refinery and Petrochemical Plant Welding Issues
- Hot Tapping and In-Service Welding
- Lack of Fusion with GMAW-S Welding Process
- Caustic Service
Day Five: Explanations of Annexures to this RP
- Annex A, Terminology and Symbols
- Annex B, Actions to Address Improperly Made Production Welds
- Annex C, Welding Procedure Review
- Annex D, Guide to Common Filler Metal Selection
- Annex E, Example Report of RT Results
- API 577, Exam tips, mock up Exam
- Summary & Feedback
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