preventive maintenance techniques for rotating equipment

Introduction

Welcome to the "Preventive Maintenance Techniques for Rotating Equipment" training course. This comprehensive program is designed to equip participants with the knowledge and skills needed to effectively maintain and extend the life of rotating equipment through preventive maintenance techniques.

Objectives

• Understand the Importance of Preventive Maintenance: Highlight the critical role of preventive maintenance in enhancing equipment reliability and performance.
• Identify Common Issues: Learn to identify and address common issues that affect rotating equipment.
• Master Maintenance Techniques: Gain practical knowledge on various preventive maintenance techniques and tools.
• Enhance Safety: Improve safety protocols and practices during maintenance activities.
• Develop Maintenance Schedules: Learn to create and implement effective maintenance schedules.
• Troubleshoot Effectively: Acquire skills to troubleshoot and resolve issues promptly.

Target Audience

This course is designed for:

• Maintenance Engineers
• Mechanical Engineers
• Plant Managers
• Maintenance Technicians
• Reliability Engineers
• Operations Personnel

Course Outline

Day 1: Introduction to Preventive Maintenance

1. Understanding Rotating Equipment
2. Fundamentals of Preventive Maintenance
3. Maintenance Strategies and Approaches
4. Risk Assessment and Management
5. Case Studies and Real-World Examples

Day 2: Maintenance Planning and Scheduling

1. Developing a Maintenance Plan

2.    Maintenance Scheduling Techniques

1. Tools for Maintenance Planning
2. Resource Allocation
3. Implementing Maintenance Plans
4. Documentation and Reporting

Day 3: Preventive Maintenance Procedures

1. Inspection Techniques
2. Lubrication Management
3. Alignment and Balancing
4. Vibration Analysis
5. Temperature Monitoring
6. Cleaning and Servicing

Day 4: Advanced Maintenance Techniques

1. Non-Destructive Testing (NDT) Methods
2. Condition Monitoring
3. Reliability-Centered Maintenance (RCM)
4. Root Cause Analysis (RCA)
5. Failure Modes and Effects Analysis (FMEA)
6. Continuous Improvement in Maintenance

Day 5: Hands-On Training and Practical Applications

1. Workshops
2. Maintenance Audits
3. Implementing Best Practices
4. Developing Action Plans
5. Course Review and Q&A